INDUSTRIAL FLANGES MANUFACTURED IN A VARIETY OF DIFFERENT MATERIAL GRADES
Quality Flanges
Forged Flanges
Steel Forged Flanges
Forged Flanges
Forged Flanges
Forged Flanges
Forged Flanges
Quality Objectives
Our Leadership
Falcon Flanges strictly implements rigorous quality control and product tests to ensure continual quality Flanges. As one of the leading industry in India’s forged flanges field, Falcon always abide by the “Quality First” principle. QUALITY’ is our top priority in every decision making.
We have set up a complete quality control system to make sure the perfect operation of every workflow during production of flanges. Every detail of the products and production process strictly conforms to the ISO 9001:2008.
Our Core Values
World’s Largest Manufacturer & Exporter of Valves & Flanges | We Deliver Worldwide
- Safety Leadership
- Customer Satisfaction
- Financial Performance
- Latest Designs
- Employee Development
CERTIFIED ISO 9001 QUALITY MANAGEMENT SYSTEM
SPECIALIZED IN FORGED STEEL FLANGES CARBON, STAINLESS & NICKEL ALLOYS GRADES!!
An innovative Forging shop
Specialized in forging of all types of flanges from ½ kg to 4000 kg.
A company and products certified
We are certified in order to guarantee the quality of our products because the satisfaction of our customers is our priority.
A workshop for all types of Machining of flanges
Machining and drilling of flanges by CNC, Vertical turret Lathe (VTL) and Radial drill machines.
Material Grades
Forged flanges of various grades in Carbon Steel, Alloy steel, Stainless steel and Nickel Alloy grades
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Frequently Asked Questions
Forged flanges are stronger, more durable, and can withstand higher pressures and temperatures than cast flanges. They also have a more uniform grain structure, enhancing their impact and fatigue resistance.
Falcon India ensures quality through rigorous quality control, advanced forging techniques, and thorough testing, including ultrasonic, radiographic, and hydrostatic tests. They hold certifications like ISO 9001, ISO 14001, and OHSAS 18001.
Yes, Falcon India offers customized forged flanges to meet specific requirements, including unique materials, dimensions, and designs, ensuring tailored solutions for various applications.
Forged Flanges Manufactured Mumbai India
Forged flanges play a crucial role in various industrial applications, serving as essential components for connecting pipes, valves, pumps, and other equipment. The process of forging flanges involves shaping metal under high pressure to create a product that is strong, durable, and reliable. When it comes to high-quality forged flanges, Falcon India stands out as a leading manufacturer, renowned for its commitment to excellence and customer satisfaction.
Forged flanges are disk-shaped components used to connect pipes and other machinery in various industrial systems. The forging process enhances the mechanical properties of the metal, resulting in flanges that are more robust and resistant to wear and tear compared to cast flanges. This makes them ideal for high-pressure and high-temperature applications.
Importance in Industrial Applications
In industries such as oil and gas, chemical processing, and power generation, the reliability of flanges is paramount. These components must withstand extreme conditions without compromising the integrity of the system. Forged flanges are preferred in these settings due to their superior strength, durability, and resistance to corrosion and thermal expansion.
Manufacturing Excellence of Falcon India
State-of-the-Art Facilities
Falcon India boasts state-of-the-art manufacturing facilities equipped with the latest technology and machinery. These facilities enable the company to produce a wide range of forged flanges with precision and efficiency.
Quality Control Measures
Quality is at the core of Falcon India’s manufacturing process. Rigorous quality control measures are implemented at every stage, from raw material selection to final inspection, ensuring that every flange meets stringent international standards.
Skilled Workforce
The success of Falcon India can be attributed to its skilled and dedicated workforce. The company invests in continuous training and development programs to keep its team updated with the latest industry trends and technological advancements.
Types of Forged Flanges Manufactured by Falcon India
Slip-On Flanges
Slip-on flanges are designed to slide over the end of a pipe and are typically welded in place. They are easy to install and are commonly used in low-pressure applications.
Weld Neck Flanges
Weld neck flanges are distinguished by their long tapered hub, which provides excellent reinforcement in high-pressure applications. They are welded directly to the pipe, ensuring a robust and leak-proof connection.
Blind Flanges
Blind flanges are used to close off the ends of pipes or valves. They are essential in systems where maintenance and inspection require easy access to the closed-off section.
Socket Weld Flanges
Socket weld flanges are designed for small-diameter high-pressure pipes. They are attached by inserting the pipe into the socket end and applying a fillet weld around the top.
Threaded Flanges
Threaded flanges feature a threaded bore that allows them to be screwed onto pipes with matching threads. They are ideal for systems where welding is not feasible or desired.
Lap Joint Flanges
Lap joint flanges are used with stub end fittings and are ideal for applications requiring frequent dismantling for inspection and cleaning. They offer ease of assembly and alignment.
Quality Assurance at Falcon India
Certifications
Falcon India holds numerous certifications that attest to the quality of their products. These certifications include ISO 9001, ISO 14001, and OHSAS 18001, among others.
Testing Procedures
The company employs a variety of testing procedures to ensure the quality of their forged flanges. These tests include ultrasonic testing, radiographic testing, and hydrostatic testing.
Compliance with International Standards
Falcon India’s forged flanges comply with international standards such as ASME, ASTM, and ANSI. This ensures that their products can be used in
What industries use forged flanges?
Forged flanges are used in various industries, including oil and gas, chemical processing, power generation, water treatment, and pharmaceuticals.
What materials are used for forged flanges?
Falcon India manufactures forged flanges from carbon steel, stainless steel, alloy steel, and specialty alloys to suit different applications.
What types of forged flanges does Falcon India offer?
Falcon India offers a range of forged flanges, including slip-on, weld neck, blind, socket weld, threaded, and lap joint flanges.
How are forged flanges made?
Forged flanges are made by heating and shaping metal under high pressure, followed by heat treatment and precision machining to achieve the desired specifications.
Falcon Leading Flanges Company In The World
Materials Used in Forging Flanges
Carbon Steel
Carbon steel flanges are known for their strength and durability. They are suitable for a wide range of applications, particularly where high pressure and high temperature are involved.
Stainless Steel
Stainless steel flanges offer excellent corrosion resistance, making them ideal for use in harsh environments, such as chemical processing plants and marine applications.
Alloy Steel
Alloy steel flanges are designed to withstand extreme temperatures and pressures. They are commonly used in power generation and aerospace industries.
Specialty Alloys
For applications that require exceptional performance, Falcon India also manufactures flanges from specialty alloys. These materials provide superior resistance to corrosion, wear, and thermal expansion.
Applications of Forged Flanges
Oil and Gas Industry
In the oil and gas industry, forged flanges are used in pipelines, refineries, and offshore drilling rigs. Their ability to withstand high pressures and corrosive environments makes them indispensable in this sector.
Chemical Processing
Chemical processing plants rely on forged flanges to maintain the integrity of their piping systems. The corrosion resistance of these flanges ensures the safe and efficient transport of hazardous chemicals.
Power Generation
Power plants utilize forged flanges in their steam and gas turbine systems. The high-strength properties of these flanges are crucial for handling the extreme conditions present in power generation processes.
Water Treatment
Water treatment facilities use forged flanges in their filtration and purification systems. The durability and corrosion resistance of these flanges ensure the longevity and reliability of the water treatment infrastructure.
Food and Beverage Industry
In the food and beverage industry, hygiene and cleanliness are paramount. Stainless steel forged flanges are preferred for their resistance to corrosion and ease of cleaning, ensuring the safety and quality of food products.
Pharmaceuticals
Pharmaceutical manufacturing processes require high levels of purity and cleanliness. Forged flanges made from specialty alloys are used to maintain the integrity of the piping systems in these environments.
Benefits of Choosing Falcon India’s Forged Flanges
Durability
Falcon India’s forged flanges are built to last. The forging process enhances the mechanical properties of the metal, resulting in flanges that can withstand high pressures and temperatures without deforming.
Strength
The superior strength of forged flanges ensures the safety and reliability of industrial systems. Falcon India’s flanges provide robust connections that prevent leaks and failures.
Corrosion Resistance
Many of Falcon India’s forged flanges are made from materials that offer excellent resistance to corrosion. This makes them ideal for use in harsh environments where other materials would quickly degrade.
Customization Options
Falcon India offers customization options to meet the specific needs of their clients. Whether it’s a unique material requirement or a specific flange design, Falcon India can provide tailored solutions.
Competitive Pricing
Despite their high quality, Falcon India’s forged flanges are competitively priced. The company’s efficient manufacturing processes and economies of scale allow them to offer cost-effective solutions to their customers.
The Forging Process Explained
Initial Forging Steps
The forging process begins with the selection of high-quality raw materials. These materials are heated to a temperature that allows them to be shaped without compromising their structural integrity.
Heat Treatment
After the initial forging, the flanges undergo a heat treatment process. This step involves heating the flanges to a specific temperature and then cooling them at a controlled rate to enhance their mechanical properties.
Machining
Once the flanges have been heat-treated, they are machined to achieve the desired dimensions and specifications. This involves cutting, drilling, and finishing processes to ensure the flanges meet precise tolerances.
Final Inspection
The final step in the forging process is a thorough inspection. Falcon India uses advanced testing equipment and techniques to verify that each flange meets the required standards for quality and performance.
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